Publications by SHAP3D Researchers

Journal Papers

  1. DiTullio, B. T., Kuang, X., Österholm, A. M., Lang, A. W., Kinlen, P. J., Stingelin, N., & Reynolds, J. R. (2023). Additive manufacturing of polyaniline blends for lightweight structures with tunable conductivity. Journal of Materials Chemistry C, 11(13), 4404-4414.
  2. Nagaraj, M. H., & Maiaru, M. (2023). A novel higher-order finite element framework for the process modeling of material extrusion additive manufacturing. Additive Manufacturing, 76, 103759.
  3. Kalia, K., & Ameli, A. (2023). Understanding the Process-Microstructure-Property Relationships in Material Extrusion Additive Manufacturing of Polylactic Acid Microcellular Foams. Additive Manufacturing, 103636.
  4. Kalia, K., Francoeur, B., Amirkhizi, A., & Ameli, A. (2022). In situ foam 3D printing of microcellular structures using material extrusion additive manufacturing. ACS Applied Materials & Interfaces, 14(19), 22454-22465.
  5. Lahaie, R.G., Hansen, C.J, Kazmer, D.O., 2022. Development of Fused Deposition Modeling of Multiple Materials (FD3M) through Dynamic Co-extrusion. 3D Printing and Additive Manufacturing
  6. Sanders, E.D., Pereira, A. and Paulino, G.H., 2021. Optimal and continuous multilattice embedding. Science Advances, 7(16), p.eabf4838.
  7. Patel, A., Venoor, V., Yang, F., Chen, X. and Sobkowicz, M.J., 2021. Evaluating poly (ether ether ketone) powder recyclability for selective laser sintering applications. Polymer Degradation and Stability, 185, p.109502.
  8. Kang, S., Chang, S.Y., Costa, A., Kowsari, K. and Ma, A.W., 2021. Additive manufacturing of embedded carbon nanocomposite structures with multi-material digital light processing (MMDLP). Journal of Materials Research, 36(18), pp.3558-3567.
  9. Kazmer, D.O., Kodra, S., Mubasshir, A.A., Keaney, E.E. and Mead, J.L., 2021. Additive ram material extrusion and diddling of fully compounded thermoset nitrile rubber. Polymer Composites, 42(10), pp.5237-5248.
  10. Sen, K., Mehta, T., Sansare, S., Sharifi, L., Ma, A.W. and Chaudhuri, B., 2021. Pharmaceutical applications of powder-based binder jet 3D printing process–A review. Advanced Drug Delivery Reviews, 177, p.113943.
  11. Akanksha Patel, Varun Venoor, FeiFei Yang, Xu Chen, Margaret J. Sobkowicz, Evaluating poly(ether ether ketone) powder recyclability for selective laser sintering applications, Polymer Degradation and Stability, 2021, doi.org/10.1016/j. polymdegradstab.2021.109502.
  12. McKeand, A. M., Gorguluarslan, R. M., Brown, J., & Choi, S. K. (2019). Multiscale Modeling of Turbine Engine Component Under Manufacturing Uncertainty. Journal of Computing and Information Science in Engineering, 19(4), 041017.

Conference Papers

  1. Kalia, K., & Ameli, A. (2024). Additive manufacturing of functionally graded foams: Material extrusion process design, part design, and mechanical testing. Additive Manufacturing, 79, 103945.
  2. Nagaraj, M., Hansen, C. J., & Maiaru, M. (2023). Rapid thermal analysis of the Fused Filament Fabrication process. In AIAA SCITECH 2023 Forum (p. 0316).
  3. Niu, Y., Chadwick, E., Ma, A. W., & Yang, Q. (2023, September). Semi-Siamese Network for Robust Change Detection Across Different Domains with Applications to 3D Printing. In International Conference on Computer Vision Systems (pp. 183-196). Cham: Springer Nature Switzerland.
  4. Shoukat, D., Totten, J., Park, J., Orbey, N., & Meredith, C. (2022, November). Improved Interlayer Adhesion in Fused Deposition Modeling (FDM) Printed Parts. In 2022 AIChE Annual Meeting. AIChE.
  5. Kalia, K., Francoeur, B., Amirkhizi, A., & Ameli, A. (2022). Fabrication of expandable filaments towards in-situ foam 3D printing of microcellular poly (lactic acid). in: SPE ANTEC.
  6. Kalia, K., Amirkhizi, A., & Ameli, A. (2023, October). The effect of melt flow rate and print speed on the density and microcellular structure of 3D printed polylactic acid foams. In AIP Conference Proceedings (Vol. 2884, No. 1). AIP Publishing.
  7. Shoukat, D., Forte, C., Montgomery, M., Hilborn, H., Qi, J., & Orbey, N. (2021, November). Methods to Evaluate Residual Stress in FDM Printed Parts. In 2021 AIChE Annual Meeting. AIChE.
  8. McKeand, A. M., Gorguluarslan, R. M., & Choi, S. K. (2019, August). Stochastic simulation of turbine engine component under aleatory and epistemic uncertainty. In International Design Engineering Technical Conferences and Computers and Information in Engineering Conference (Vol. 59179, p. V001T02A070). American Society of Mechanical Engineers.
  9. Kazmer, D.O., Lahaie, R.G., Hansen, C.J. (2021). Design of Fused Deposition Modeling of Multiple Materials (FD3M). ASME 2021 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference. 
  10. Kazmer, D., Lahaie, R., Hansen, C. (2021). 3D Printed Polymer Composites via Dynamic Coextrusion. ASTM International Conference on Additive Manufacturing. Anaheim, CA.
  11. DiTullio, B., Kuang, X., Osterholm, A., Lang, A., Kinlen, P., Qi, J., Stingelin, N., Reynolds, J.R. (2021). 3D printing of conducting polymer composites. Telluride Science Research Center workshop: The Role of Assembly in Dictating the Functionality and Applications of Organic Semiconductors. Telluride, CO.
  12. DiTullio, B., Kuang, X., Osterholm, A., Lang, A., Kinlen, P., Qi, J., Stingelin, N., Reynolds, J.R. (2021). Additive manufacturing of semiconducting polymer blends. Chemistry & Biochemistry Graduate Research Symposium. Atlanta, GA.
  13. DiTullio, B., Kuang, X., Osterholm, A., Lang, A., Kinlen, P., Qi, J., Stingelin, N., Reynolds, J.R. (2021). Additive manufacturing of semiconducting polymer blends. 2021 Annual SPN Symposium. Atlanta, GA.
  14. Kazmer, D.O., Lahaie, R.G., Hansen, C.J. (2021). Design of Fused Deposition Modeling of Multiple Materials (FD3M). ASME 2021 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference.
  15. Kuang, X., Ikizer, B., Weng, S., Orbey, N., Qi, J., (2020). Evaluating Residual Stress in 3D Printed Parts. 2020 Annual AIChE meeting.
  16. Mubasshir, AA., Kodra, S., Kazmer, D.O., Keaney, E., Mead, J., (2021). Printing of Thermoset Elastomer Compounds: Material Development and Characterizations. Rubber Division ACS International Elastomer  Conference (200th Technical Meeting). Pittsburgh, PA.
  17. Kazmer, D.O., Hansen, C.J., Lahaie, R.G., Mead, J.L., (2020). Strand Programming: Achieving complex heterogeneous structures & functions. Los Alamos National Laboratory Workshop on State of Technology Awareness: Emerging Materials and Process Development for Polymer/Non-Metal Additive Manufacturing
  18. D. Kazmer, R. Lahaie, C. Hansen, Design of Fused Deposition Modeling of Multiple Materials (FD3M), ASME 2020 International Design Engineering Technical Conferences and Computers and Information Engieering Conference, August 17-20, 2021, Virtual.
  19. S. Y. Kang, S.-Y. Chang, and A. W. K. Ma, National Science Foundation (NSF) SHAP3D and Multi-Material 3D Printing, 16th International Symposium on Functionally Graded Materials, Hartford, CT, August 9-12, 2020. Invited Talk. Postponed due to COVID-19 pandemic.
  20. J.R. Reynolds, B. Ditullio, X. Kuang, A.M. Österholm, N. Stingelin, H.J. Qi, 3D Printing of Conducting Polymer based Structures Using Direct Ink Writing for Electronic and Aerospace Applications, ACS Spring 2020 National Meeting, March 22-26, Philadelphia, PA. Conference cancelled due to COVID-19.

Ph.D. Dissertations

  1. Alex Balzer, "Structure-Property Interrelations of Polymers for Photonics and Electronics", PhD in Chemical and Biomolecular Engineering, Georgia Tech University, 2022. (Advisor: John Reynolds)
  2. Brandon DiTullio, "Solution Processable Conjugated Polymers for Organic Electronic Applications", PhD in Chemistry and Biochemistry, Georgia Tech University, 2022 (Advisor: Natalie Stingelin).
  3. Elliot Jost, "On the manufacturability of additively manufactured lattices",  PhD in Mechanical Engineering, Georgia Tech University, 2022 (Advisor: Chris Saldana).
  4. Robert Lahaie, "Fused Deposition Manufacturing of Polymer Composites via Dynamic Co-Axial Extrusion", PhD in Mechanical Engineering, University of Massachusetts Lowell, 2020 (Advisor: Chris Hansen). 
  5. Emily Sanders, "Topology optimization of cables, cloaks, and embedded lattices", PhD in Civil and Environmental Engineering, Georgia Tech University, 2021 (Advisor: Glaucio H. Paulino).
  6. Burcin Ikizer, “Poly(para-phenylene) and carbon based materials using an enzymatic route”, PhD in Chemical Engineering, University of Massachusetts Lowell, 2019. (Advisor: Nese Orbey)
  7. Varun Venoor, "Analyzing the Influence of Moisture in Transparent Polyamide And its Composites", PhD in Plastics Engineering, University of Massachusetts Lowell, 2021 (Advisor: David Kazmer)

Master of Science Theses

  1. Reese George,"Process modeling of fused filament fabrication", M.S. in Mechanical Engineering, University of Massachusetts Lowell, 2023. 
  2. Austin McKnead, "Multilevel upscaling and validation framework for simulation of turbine engine components", M.S. in Mechanical Engineering, Georgia Tech University, 2019 (Advisor: Seung-Kyum Choi).
  3. R. Lahaie. “Fused Deposition Manufacturing of Multiple Materials”. Thesis, Mechanical Engineering, University of Massachusetts Lowell, June 2020. 

Selected Presentations

  1. Chadwick, E., Chang, S. Y. , Pardakhti, M., Tan, M., Niu, Y., Yang, Q., Kang, S. Y., Chaudhuri, B., Ma, A. W. K., Inkjet-based 3D Printing of Functional Materials. TechConnect 2021, Invited talk, October 18- 20, 2021, Washington DC.
  2. Ma, A. W. K., Binder Jet 3D Printing of Food and Pharmaceutical Products. Symposium on 3D Printed Personal Food for Future & International Seminar on 3D Food Printing Technology. Japanese Ministry for Agriculture, Forestry and Fisheries. Invited oral presentation (virtual), September 10, 2021.
  3. Balzer, A., Stingelin, N., “Establishing Structure-Property Interrelations of Polymers” U. of Delaware Postdoctoral Interview. September 2021.
  4. Balzer, A., Stingelin, N., “Understanding the Impact of the Glass Transition and Phase Behavior of Polymer Semiconductors,” 3M Tech Forum. April 2021. 
  5. Balzer, A., Stingelin, N., “Understanding the Impact of Backbone Rigidity and Side-Chain Distribution on Polymer Semiconductors,” ACS Excellence in Graduate Polymer Research Award, ACS Annual Meeting. April 2021. 
  6. Krishnamurty, S., Mead, J., Chalivendra, V., Guo, W., “Advanced Manufacturing”, UMass System Advanced Manufacturing Summit. Jan 25, 2021.
  7. Kazmer, D.O., Hansen, C.J., Lahaie, R.G., Mead, J.L., Strand Programming: Achieving complex heterogeneous structures & functions. Workshop on Emerging Materials and Process Development for Polymer/Non-Metal Additive Manufacturing, Kenote Presentation, August 25-26, 2020.
  8. Conducting polymer blends for 3D Printing. 15th European Conference on Molecular Electronics (ECME), Linkoping, Sweden. Linkoping Concert & Congress Hall: Konsistoriegatan 7, 2019. 
  9. 3D printing of conducting polymer composites. Telluride Science Research Center workshop: The Role of Assembly in Dictating the Functionality and Applications of Organic Semiconductors, Telluride, CO. Telluride Intermediate School, invited oral presentation, 2019.

Products

  1. Hardware: 3D printed E.coli 0157 Sensor
  2. Hardware: Pellet Printer
  3. Hardware: Fused Deposition Modeling of Multiple Materials
  4. Hardware: SHAP3DLP printer: A custom-built digital light processing (DLP) 3D printer capable of printing multiple materials including carbon-filled composites.
  5. Hardware: ARME ram printer head
  6. Hardware: HuskyJet 3D printer: A custom-built inkjet printer equipped with three industrial print heads, in-line UV and IR lamps, and drop imaging. This printer is capable of printing passive circuit elements, flexible electronics, food, and presintered ceramic and metal parts.
  7. Software: Matlab Interpreter for Marlin Modeling of Multiple Materials (MI4M) 
  8. Software: Topology optimization research code implemented in Matlab to control residual stresses in mesoarchitectures; one data set in Matlab “.mat” format containing coordinate measurements
  9. Software: A python toolbox for analyzing CT scan data is developed. 
  10. Website: SHAP3D Materials and Process Database
  11. Patent: 3D Printing by Combining and Extrusion of Multiple Materials. Patent No. PCT/US21/19342. United States.